Posts Tagged ‘ferrochrome’


Sometimes you just get it right. Everything works. On this shoot, I guess I should have seen it coming when the company helicopter pilot invited me to fly his helicopter to the Rustenburg factory. I mean really, how lucky can one get?

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The company, a ferrochrome beneficiation facility, melts and smelts crushed ferrochrome ore and exports the raw material. It is based in Rustenburg, where most of the world’s ferrochrome deposits are to be found. Not to mention some of the worst traffic. Hence the dedicated helicopter to ferry us from Lanseria. Just to put the records straight, I have never flown a helicopter, but with the collective set and the pilot’s feet firmly on the rudder, all I had to do was steer with the cyclical, miss the clouds and stay under 5500ft. Very cool. And very unlike the heat that met us at the factory.

Ferrochrome melts at over 1000 degrees C. It is exceptionally hot close to the kilns, and you have to wear the long sleeve protective jackets and other PTE gear. It is also very dusty inside the huge sheds – teams of sweepers work constantly to gather the dust and shovel it back into heaps. My poor Nikon D4. Damn good thing it is weather-sealed!

My job was to shoot images of the operations for the company web site, brochures and corporate publications. Initially, despite the boost from the chopper flight, I had serious misgivings about the job. I had two days only, and a vast area to cover. IMG_7413JWBSThe problem was, these people worked hectically fast, moving around and never standing still. Lots of blurry shots. The light levels inside were very low, forcing an average ISO of around 2200 in order to get any depth in the shots. On top of that, as soon as they poured the molten ore, the light levels would scream up from a 30th of a second to sometimes over 4000th of a second! I normally shoot manual but here reverted to aperture priority, yet still could not keep up without blowing out detail, even with a -1 EV dialled in.

After a few hours of shunting around trying to capture the action, I realised I needed a change of tack. I stopped, walked around and started marking nice locations, and planned a few “hero” shots. I knew I would have to “ambush” shots – set up for the expected exposure during a pouring, position an extra flash on wireless remote to fill it shadows on the deep shade side away from the furnace, and wait for the light levels to reach the preset level.

On top of this, I briefed the workers, got them to stand at the ready in places where they would work in my composition, and then let them get on with it. And this was when things started working in my favour. Literally just clicking into place. It was like you just could not go wrong. _ND40745s

I was even lucky enough to be in a particular spot when the sweeper team raised a cloud of dust that gave me a perfectly streaked white background for some silhouette shots. I had the workers all lined up already, and got the shots sorted in no time, then raced up to an observation desk to use the dusty backdrop with some pouring drama in the foreground.

_ND40570sStill, it was one of the most extreme locations I’ve had to shoot in. The dirt sifted down on everything, got into everything. I have rarely been this dirty and sweaty, and nor has my Nikon. The dust however did give beautiful texture to everything.

_ND40780For some of the portraits, I used a Speedlight on a pole close in to the subject and snooted to 105mm for a narrow beam of light that nicely picked up this grittiness, and gives a sense of what kind of conditions these guys work in.

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It’s an extremely dangerous place – the kilns full of molten ore are craned overhead, often still dripping bits of lava, and there is a very strict protocol to be observed when you work here. A couple of times I had to be shouted at to get out of the way of the hot stuff while I was concentrating on finding new locations rather than my immediate surroundings.

In hindsight, everything worked in my favour to leave me with probably my highest hit-rate of useable shots from a shoot. Ever.

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I had the most awesome backdrops to work with, the most naturally gritty, dirty, Black Label-type locations, an array of huge, steampunk-looking machinery to add a sense of scale, and workers falling over themselves to be be part of the shoot. At some stage, my client wanted me to sit in on briefing for the web site copy, but I declined. It’s not often that you get onto a roll like this, and I was not going to spoil it with a meeting! Hell no!

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Thanks to Johan Winterbach for the additional images and the loan of some clean socks and shirts after I forgot mine!

Another behind-the-scenes post from Wordsource Productions.

Find images such as these on iStockphoto.com

 

 

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